Industrial Management Consulting · Brazil Português
Insights

Manufacturing in Brazil, from the shop floor

Practical notes for operations leaders running — or evaluating — production in Brazil. Written from field experience, not from a textbook.

Tax Reform

Brazil tax reform: what foreign manufacturers need to know

Brazil is replacing ICMS, ISS, PIS and COFINS with a dual VAT (CBS and IBS) between 2026 and 2033. What it changes operationally for foreign-owned plants.

Tax Reform · Urgent

The CBS/IBS e-invoicing deadline and what happens if you miss it

Brazilian NF-e documents must carry CBS and IBS tax information. If validation rejects your invoice, goods cannot ship. An operational readiness checklist.

Tax Reform · Sourcing

How the tax reform changes sourcing and plant location decisions

Brazilian sourcing has long been distorted by interstate tax treatment. As the reform moves taxation to destination, supplier and location decisions need revisiting.

Operations

Why Brazilian factory productivity lags, and what actually fixes it

Foreign operators often blame culture or training for productivity gaps in Brazilian plants. In our experience the causes are structural and addressable.

Operations

Managing a Brazilian plant from headquarters abroad

Time zones, reporting cadence and escalation design for foreign-owned plants in Brazil. What works when headquarters is 5,000 kilometres from the shop floor.

Sourcing

Supplier qualification in Brazil: what to verify on site

Qualifying a Brazilian supplier from abroad on documents alone is guesswork. What to verify physically, and the gaps that only appear during a plant visit.

Lean

Why lean programmes fail in Brazilian plants

Most Brazilian plants have already run a lean programme that decayed. The reasons are predictable, and they are about mechanism rather than about culture.

Operational Excellence

How to measure OEE honestly without an MES

Most mid-size Brazilian plants have no MES and report an OEE that overstates reality. How to build a manual measurement system you can actually trust.

Supply Chain

Inventory policy for Brazilian lead-time variability

Safety stock sized on European or Asian assumptions produces stockouts in Brazil while excess accumulates elsewhere. How to build coverage policy on observed variability.

Operations

What foreign managers get wrong about the Brazilian shop floor

Recurring misreadings that cost foreign-owned plants in Brazil time and credibility, and what to do instead. Written from field experience, not stereotype.